Presetter machine

E46LA IS

Automatic
Automatic measurement acquisition function
Dynamic
Tool measurement and warehouse management
Integrated
Complete tool management with TP32
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Description Presetter machine E46LA IS

The E46LA IS presetter machine is the integrated solution for your toolroom: the preset is equipped with TP32 (integrated tool management system) and TID (automatic tool identification system) which allows complete management of the toolroom, significantly reduces production costs and optimizes the material procurement system.

One solution for all your needs. Let the E46LA IS presetter manage your tool storage, check your automatic drawer unit with equipment loading / unloading, configure your machine tools and much more. 

The AUTOFOCUS function allows you to automatically measure tools with no manual operator intervention. You can also set the measurement priority for the X or Z axis.

No need for data entry and preliminary operations: the software automatically recognizes the number of cutting edges and based on the size of the tool, increases or decreases the rotation speed for better measurement acquisition. Made to measure for you.

But that's not all: the multi-cutting acquisition cycle is an automatic recognition and measurement of each single cutting edge detected during the complete rotation of the spindle. Plus a DXF profile creation function: automatic tool rotation to store the revolution development and generate the drawing in DXF. The future is now.

By using natural granite for the base and column guarantees maximum precision. The thermal expansion coefficient of natural granite means the machine can operate in the workshop.

We carefully took into consideration the structure and sizing of the base during the study phase. Made from construction steel, welded with TIG and continuous wire, it presents the machine with a particular rigidity which guarantees high precision and no deformation.

The tool holder rotating spindle is interchangeable for all types of machine attachment: HSK, ISO, polygonal taper, BT, VDI, etc. Therefore, no adapters needed, making sure we have an accurate and constant measurement. 

The E46LA IS is equipped with two 22” touch-screen monitors which are mounted vertically for better viewing. The main monitor (left) is dedicated to all the tool presetting and measurement functions, while the secondary monitor (right) has been developed for TP32 tool management and TID tool identification. We put you first. 

In addition, E46LA IS is equipped with the spindle holder identification system (SP-ID). Each time the spindle holder is changed the system allows the preset to identify the spindle holder and suggests the correct machine origins.

The powerful, industrial PC developed by Elbo Controlli NIKKEN supports our machine management software which is intuitive and simple to use.

E46LA IS: Stand Alone Presetter by Elbo Controlli NIKKEN

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Technical features

Tipology
Standard
Height
600mm
Diameter
400mm
Radius
200mm
Technical Features

MECHANICS

  • Measuring range: diameter max 400 mm (radius 200 mm); height max 600 mm
  • Base and column made of ground granite: linearity max error 2 μm/m
  • ELBO CONTROLLI NIKKEN Linear Transducers in optical glass type SLIDE 371 certified HP laser. Axes resolution: X= 1 μm, Z= 1 μm
  • Motor providing automatic rotation of the spindle with pneumatic engagement of the motion transmission for zero backlash (patented system)
  • C Axis display spindle body and spindle-holder
  • ISO/BT/HSK/VDI …... etc. Interchangeable rotating spindle-holder (to be selected) max run-out error < 2 μm
  • Machine structure in steel offering high mechanical durability and long life, floor mounted with 3 fixed supports and 1 adjustable support in steel
  • Spindle-holder identification system (SP-ID) with NFC technology to automatically identify the spindle-holder after each replacement
  • Spindle index in four angular positions: 0°-90°-180°-270°
  • Linear slideways: two for X axis slideways, one for Z axis slideway
  • Double re-circulating ball bearing slides (four in total), lubricated for life
  • Universal electro-mechanical tool clamping (ISO tools only)
  • Pneumatic-mechanic braking of the spindle-holder rotation

ELECTRONICS / OPTICS

  • Vision-system for tool measuring and cutting inspection
  • Bi-telecentric lens
  • Magnification 25X, digital zoom 2x and 4x available
  • C-MOS sensor 1,3 Mega pixels, USB 2.0 High speed connection
  • Framed image area 10 x 10 mm (3 times bigger than standard values)
  • Episcopic illuminator with ring lens and red leds; diascopic illuminator with red, puntiform light red
  • Dual TFT 22 ”Full HD Touch Screen Monitor
  • Intel Processor
  • UBUNTU LINUX operating system
  • Data storage on solid state disk SSD
  • X and Z axes lock management for a translation speed lower than 2 mm/sec
  • 4 USB ports
  • 1 LAN networking port and Wireless connection (Wi-Fi 802.11 150 Mb/s)

SOFTWARE

  • Autofocus function
  • Multi edged cutter acquisition cycle
  • Spindle holder auto rotation with automatic tool measurement cycles for single cutter or multi edged cutter
  • Peripheral speed of the spindle rotation is calculated and controlled based on thediameter of the current tool being measured
  • DXF format drawings import capability for overlaying on live tool profile
  • Tool profile acquisition exportable in DXF format
  • TID Automatic Tool Identification System (presetter kit 12TPK)
  • TP32 Integrated Tool Management System
  • Operator-machine interface simple and intuitive by single screen function
  • Ease of use thanks to the integrated touch-screen
  • CNC machine origin and adapter management
  • Tool list creation and/or single tool, possibility to create a customized format
  • Automatic change of CNC machine origin allocation
  • Tools set and Post Processor universal creator
  • Printable tool set report
  • Ready for magnetic chip code-holders (Balluff for example, hardware not included)
  • Theoretical measurement and tolerance management

DIMENSIONS

  • Overall dimensions: Length = 1582 mm, Height = 1874 mm, Depth = 672 mm
  • Net weight: ~ 275 Kg

Natural granite

NATURAL GRANITE AS A CONSTRUCTION MATERIAL

Granite holds a very important quality when it comes to measurement. It's a natural material with the lowest thermal expansion coefficient in the world. 

Natural granite is an igneous rock generated by solidification of a magmatic mass in the Eart...

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THERMAL EXPANSION

Thermal expansion is a phenomenon which occurs when a body (liquid, gaseous or solid) increases in volume as a result of an increase in temperature. This increase is caused by oscillation variation of the atoms around the equilibrium point.

In case of solid body, the thermal expansion concerns&n...

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